03 Feb 2010 @ 3:33 AM 

Steel fabrication is the cutting, forming and assembling of raw materials into machinery and other products composed of steel. Some steel fabrication projects are directed at building parts that are intended to be incorporated into a more complex structure. Different technologies may be incorporated into fabricating steel parts, including robotic welding and laser cutting.

The fabrication process usually starts with an engineer who creates a plan for the product. Engineers either work in-house or their services are purchased by the fabricator. Once the design is complete, the raw materials for the project are selected. There are several types of steel that may be utilized in steel fabrication, including stainless, carbon, aluminum and galvanized steel.

A variety of tools are utilized to create the finished product. Generally, metalworkers start by cutting the steel to the estimated size required. This can be done with cutting torches, water jet cutters or laser cutters. After a piece of steel has been cut, it is formed into the shapes required with a hydraulic brake press, tube bending equipment, rolling machine or wheeling machine. In most cases, two or more of these types of equipment are required to create the appropriate shape for the steel piece.

The final steps for most steel fabrication designs are welding and assembly. Welding is likely the most specialized and important step in the creation of a fabricated steel piece. Welders perform detailed work on the formed steel products to accommodate their intended use with the aid of gas flames, lasers, friction or electric arcs. Once the welding procedures are complete, the steel piece is generally sand-blasted for a smooth finish, then primed and painted. After a final inspection, a steel fabrication plant’s shipping department then prepares the product for mailing.

Talented workers are needed to work at steel fabrication plants since specialized trades like welding and blacksmithing are usually needed to complete a finished product. Because of the dangerous nature of working with heavy machinery and raw steel materials, most workers don safety uniforms that shield them from burns and cuts, and a number of rules are applied in any steel fabrication facility. Most fabrication plants are certified by the International Organization for Standardization (ISO), the world?s leading developer, publisher and inspector of international standards. Recognition from the ISO means that a fabricator uses technology, procedures and safety precautions that provide efficient and quality steel products.

Steel fabricators can be located all over the United States, some of which are general fabricators while others focus on certain products, such as auto parts, factory machinery or restaurant equipment. Fabricated steel pieces which are intended to accommodate hydraulics or electrical elements may be offered only by higher-level specialized steel manufacturers.

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Posted By: freetraffic
Last Edit: 03 Feb 2010 @ 03 33 AM

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 17 Dec 2009 @ 12:19 PM 

Steel fabrication and machining is an industry that has deep roots and history in the way that the United States of America operates, how the nation grew to a world power, and it has a tremendous impact on the health of the economy. Steel fabrication used to be an easy process such as repairing tools or used farm equipment. The needs of the steel fabrication industry grew throughout the last century, and no more so than the automotive industry. The automotive industry was a great advancement in the process of steel fabrication and the methods that went into it. Car manufacturers needed the ability to rapidly produce quality machined parts. This certainly had a great impact on the steel fabrication process, which needed to adjust itself to keep up with the cost expectations of car consumers. Another advancement in steel fabrication came with the aeronautical industry. The aeronautical industry needed precision parts that met high standards that were not previously possible with old standards.

Technology in steel fabrication has been the historic factor in making sustainable facilities that meet and exceed the needs of the clients. This is still true that the steel fabrication service providers that are able to keep up with technology are able to make the best product.

Some clients mistakenly are under the impression that all steel cutting is the same. They believe that since all steel starts out equal, that there is not much difference among all the companies that make steel fabrication services. This is not true. There is a tremendous difference in the quality of the companies that provide the service. A steel component that is made from old or roughly used presses or cutters will not have the same perfection that is necessary for quality components.

Another separation among steel fabrication shops is the skill level of the operators that run the machines. The machinists should have a great deal of hands on experience and knowledge that will allow them to properly switch the steel fabrication process to the requirements of the individual application or project.

The right equipment for the jobs is the final piece of the steel fabrication puzzle. New and cutting edge machines can save time, money, and provide new opportunities for growth and proper machining. The equipment that is around in today?s market can make a big difference in the quality of finished machined steel. There is no substitute for the right experience, technology or equipment.
The steel fabrication industry has come a long way since the first years of fixing farm equipment or low end tooling. These days, steel fabrication shops are as cutting edge as any business in the world, and the machinists are experienced and professional.

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Posted By: freetraffic
Last Edit: 17 Dec 2009 @ 12 19 PM

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 20 Nov 2009 @ 8:49 PM 

Steel fabrication is the process of transforming raw metal into a finished machine or final structure. Nearly all metal projects need some type of fabrication, so fabrication shops are routinely located onsite of large building operations. For smaller projects, or for projects that will have a short-term usage, several businesses outsource the metal to fabrication shops with prior experience.

Metal fabrication has advanced greatly throughout the years. Many fabrication shops throughout the twentieth century were relatively simple by today?s standards. They employed craftsmen to handle the bulk of the work, and the product was subject to the quality and knowledge of the individual operator. Eventually, the machines became more and more automated and the quality of work was more consistent. Still, an individual process was not as complicated as the fabrication shops currently are able to provide. Laser technology and computer guided machining has taken the fabrication industry of today to complexities that shops in the past could not even have dreamed up.

Fabrication shops differ greatly in regards to specializations and history. Some fabrications shops only specialize in one aspect of metal working, and some can only handle very small projects. The leading fabrication shops, however, are able to finish a variety of projects, and are able to adjust themselves to handle almost any scale of operation. The best fabrication shops provide a wide assortment of machining processes, all in-house. This eliminates the need to take a product to multiple shops to get the desired end result.

Welding is an essential component of any top fabrication shop, and a good example of how the technology has progressed in the last several decades. Welding used to be done by hand, but currently, most welding is performed by computer-aided robotics, making certain that the welds are uniform and consistent throughout the process. Robotics has been around since the 1960s, but recent advancements have them widespread and more benneficial.

Press Brakes are another application that practically every fabrication shop will have. The press brake bends and shapes raw metal into channels, ?V,? or ?U? form. This process is required for most fabrication because it creates the boundaries of the finished piece, and allows several pieces to fit together. The best shops will have current technology equipped with computing software in the press brake operations.

One field that is moving rapidly is the operation of laser cutting technology in Fabrication shops. Laser cutting is quicker and more precise than many past machining processes. Laser cutting can quickly shape raw material into a product with a low error tolerance that is suitable for the most scrutinizing applications.

Although technology is an crucial part of the fabrication process, the craftsmen who run these machines must also have a great deal of experience in order to run these complex machines effectively.

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Posted By: freetraffic
Last Edit: 20 Nov 2009 @ 08 49 PM

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